Butler Works is located on 1,300 acres in western Pennsylvania, an hour drive north of Pittsburgh. Electrical and stainless steel melting and casting, hot and cold rolling, and finishing operations are housed in three and one half million square feet of buildings.
Major production facilities include the following:
- One 175-ton electric arc furnace
- World's largest Argon-Oxygen Decarburization (AOD) unit, 175 ton capacity
- Twin station ladle metallurgy furnace
- Two double strand continuous casters
- Slab reheat furnaces and slab conditioning facilities
- Five-stand hot rolling mill
- Five anneal and pickle lines
- Electric box annealing furnaces
- Two tandem cold rolling mills
- Sendzimir (Z) mill
- Three Carlite/scrubber lines
- Five decarburization lines
- Temper mill
- Six slitting lines
- Packaging line
- Cut-to-length line
- Welding, grinding and trimming units
Butler Works is a leading producer of flat rolled electrical and stainless steels as well as a supplier of stainless semi-finished slabs.
Electrical Steels produced at Butler include the only high-permeability electrical steel made in the United States, the patented TRAN-COR® H, used in power transformers.
Our Regular Grain-Oriented products are used for power and distribution transformers. Cold Rolled Non-Oriented (CRNO) grades are used primarily in electric motors, generators and lighting ballasts.
Stainless Steels from Butler include chrome (ferritic) grades used in applications that need to withstand extreme heat and corrosive conditions. Chrome nickel (austenitic) grades of stainless are designed for applications that demand extraordinary strength, durability, and corrosion resistance.
Carbon Slabs produced at Butler are manufactured in a conventional, thick continuous cast. Butler Works can produce ultra low sulfur steel, which is beneficial for many carbon steel applications. The slabs are finished at AK Steel’s other manufacturing plants.
Butler Works has earned ISO/TS-16949 and ISO-9001 certification.
The plant is a recipient of several customer quality awards, including a
"TOP Operations and Plant Award" by 33 Metalproducing Magazine, which
recognizes North American metal plants on the leading edge of
competitiveness. Butler Works has also received the "Pennsylvania Governor's
Award" for labor-management cooperation.
Safety First and First in Safety
Our safety programs are the most comprehensive in the steel industry. Butler Works has received the Pennsylvania "Governor's Award for Safety Excellence," and awards from the National Safety Council. Butler Works was the first steel plant in the nation to receive OSHA's "Star" safety designation, the highest under the Voluntary Protection Program (VPP).
Contact an AK Steel sales office for chemical composition, mechanical properties, gauge and width ranges, mill limits and other detailed product information. Call 800-331-5050 for customer service.